Your one-stop shop for Design, Fabrication and Certification

Posted on 31 January 2025
Your one-stop shop for Design, Fabrication and Certification
ZEMEK Provides custom solutions from concept to design, fabrication and certification.Our client required a custom lifting crate for heavy chain and rigging on site. The crate needed to fit a specific envelope in the truck and maximise the safe working limit of the crate.We took all the design requirements, produced a design, quoted and fabricated all in house. We also had the design verified and certified by a 3rd party, and had all welds verified by a 3rd party to AS1554.1SP to meet all sit...
Posted in:MiningSpare PartsRigging  

4100XPC Rope Shovel House Buffers

Posted by Ray Kemp on 3 September 2024
4100XPC Rope Shovel House Buffers
Rubber Boom/House Buffer 
Problems- Manual lift into place.  Time consuming and unsafe.Difficult to change out as locating pins bend. Rubber material not durable. Solution     Single Piece PolyurethaneSafely lifted by crane - lifting point provided. Reduced fitting time. More durable material = longer part life.   Zemek Buffer after 5 years service ...
Posted in:Rope ShovelSpare PartsSafety  

Proven Reliability Gains for Hitachi Excavators

Posted by Chris Padman on 22 March 2021
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Posted in:WEARITEExcavatorHitachi  

New clean room furthers Zemek's quality credentials

Posted by Chris Padman on 1 February 2021
New clean room furthers Zemek's quality credentials
A leader in producing and refurbishing quality mining equipment components, Zemek Engineering is always looking to improve control over its operations and therefore quality.  The new, purpose built clean room, recently opened in Zemek's Mackay facility. The room provides a sterile environment for sensitive work such as bearing fitment for sheaves. The room features-
Temperature and humidity control
Easily cleaned white plastic benchtops
Boot wash on entry
Epoxy painted floor
2 tonne...
Posted in:ZEMEK NewsSpare Parts  

P&H 4100XPB Rebuild with Wearite bushes

Posted by Chris Padman on 11 December 2020
P&H 4100XPB Rebuild with Wearite bushes
ZEMEK Engineering has recently installed new Wearite bushes on a client's P&H4100 Dipper door. Wearite's demonstrated benefits: Improved safety - Dry ice use eliminates liquid nitrogen handling risk. - Safer handling with less than 3kg Wearite parts vs 20kg OEM metal parts. Reduced Cost - Two large bushes fitted under 30 minutes. - No grease required in operation. - No line bore required when replacing Wearite bushes.   See the simple installation ste...
Posted in:WEARITERope ShovelSafety  
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What our Clients say

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ZEMEK's upgrade has been a major success story with improved door latching, greatly reduced latch shimming downtime and significant reduction in maintenance.

AngloAmerican Dawson Mine